Enginering (metallurgy and material)

Thursday, 7 April 2011

Lubricating oils

Lubricating oils are a product of the crude oil refining process. The
various properties required of the oil are obtained as a result of blending
and the introduction of additives. The physical and chemical properties
of an oil are changed by additives which may act as oxidation inhibitors,
wear reducers, dispersants, detergents, etc. The important lubricant
properties will now be examined.
Viscosity
also an important property of lubricating oils. Viscosity index is also
used, which is the rate of change of viscosity with temperature.
The
i.e. base, which is available in a lubricating oil to neutralise acids.
The
and neutralisation number is used as the unit of measurement.
The
neutralisation number. When excessively oxidised an oil must be
discarded.
The
particularly for oils exposed to heat. A carbon residue test is usually
performed to obtain a percentage value.
The
release the water in a centrifuge. This property is also related to the
tendency to form sludge.
has already been mentioned with respect to fuel oils, but it isTotal Base Number (TEN) is an indication of the quantity of alkali,acidity of an oil must be monitored to avoid machinery damageoxidation resistance of a lubricant can also be measured bycarbon-forming tendency of a lubricating oil must be known,demulsibility of an oil refers to its ability to mix with water and then
Corrosion inhibition
water is present in the oil. This is important where oils can be
contaminated by fresh or salt water leaks.
The modern lubricant must be capable of performing numerous
duties. This is achieved through blending and additives. It must prevent
metal-to-metal contact and reduce friction and wear at moving parts.
The oil must be stable and not break down or form carbon when
exposed to high temperatures, such as where oil cooling is used. Any
contaminants, such as acidic products of combustion, must be
neutralised by alkaline additives; any carbon build up on surfaces must
be washed away by detergent additives and held in suspension by a
dispersant additive. The oil must also be able to absorb water and then
release it during purification, but meanwhile still protect the metal parts
from corrosion.
The various types of engine and other equipment will have oils
developed to meet their particular duties.
Trunk piston engine lubricating oil must lubricate the cylinders as well
as the crankcase: some contamination from the products of combustion
will therefore occur, resulting in acidity and carbon deposits. The oil
must, in addition to lubricating, neutralise the acids and absorb the
deposits.
Turbine oil, while lubricating the moving parts, must also carry away
considerable quantities of heat from the bearings. This calls for a stable
oil which will not break down at high temperatures or form deposits.
Where gearbox lubrication is also required certain extreme pressure
(EP) additives will be needed to assist the lubricating film. Contact with
water in the form of steam will be inevitable so good demulsifying
properties will be essential.
Slow-speed diesel engines will have separate cylinder and crankcase
lubrication systems. The cylinder oil will have to neutralise the acidic
products of combustion and also have good detergent properties to keep
the metal, surfaces clean. Crankcase oils are either detergent type,
multi-purpose oils or rust and oxidation inhibited. Good demulsification
and anti-corrosive properties are required together with oxidation
resistance which is provided by the inhibited crankcase oil. The
detergent or multi-purpose oil is particularly useful where oil cooling of
pistons occurs or where contamination by combustion products is
possible.
relates to the oil's ability to protect a surface when

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